Top 5 Myths About Warehouse Roll Cages You Should Stop Believing

Roll cages are a familiar sight in warehouses, supermarkets and distribution centres but despite their widespread use, they’re often misunderstood. From concerns about cost to misconceptions around durability and scalability, it’s time to set the record straight. In this article, Reco Handling debunks five common myths about roll cages and explains why they remain one of the most reliable and efficient solutions for goods handling across a wide range of industries.

Myth 1: ‘Roll Cages Are Only for Small Warehouses’.

It’s a common assumption that roll cages are better suited to small-scale operations, for example a local supermarket or a corner shop backroom. However, this couldn’t be further from the truth. Modern roll cages are designed to operate effectively in both compact and large-scale environments. In fact, many large distribution centres and fulfilment hubs rely on thousands of roll cages to streamline order picking, restocking, and dispatch processes. Their mobility and flexibility make them ideal for dynamic warehouse layouts and they integrate easily into automated or semi-automated systems.

‘The real advantage is scalability’ says Nick Edge, founder and CEO of Reco Handling. ‘Businesses can gradually increase or adjust their roll cage fleet in line with growth, seasonal fluctuations, or layout changes, making them a highly adaptable solution.’

Myth 2: ‘Roll Cages Are Too Expensive for Large-Scale Operations’.

While the initial investment in roll cages might seem high, especially for bulk orders, it’s important to consider the long-term cost efficiency that they offer. Roll cages are built to last, often remaining in use for many years without the need for frequent replacements. Many warehouses also report reduced product damage, lower staff handling strain and quicker turnaround times when using roll cages, all of which lead to improved operational efficiency and a healthier bottom line. Used correctly, roll cages can reduce reliance on forklifts or manual pallet movement, cutting down on both labour and equipment costs.

Additionally, RECO Handling offers a number of practical purchase options, including refurbished roll cages, making them a cost-effective and practical choice even for businesses with budget constraints.

Myth 3: ‘Roll Cages Aren’t Durable Enough for Heavy-Duty Use’.

Some warehouse managers worry that roll cages won’t withstand the daily wear and tear of a busy industrial environment. However, modern roll cages are manufactured using high-strength steel with reinforced welds, heavy-duty castors, and corrosion-resistant finishes. From heavy boxed goods to fragile electronics and chilled food items, roll cages are more than capable of handling demanding loads. For added support, optional features such as braked wheels, shelves, straps and liners can further protect goods in transit and storage.

Myth 4: ‘They Take Up Too Much Space When Not in Use’.

Another concern is that roll cages can be bulky or difficult to store when empty. However, this has largely been addressed by the development of nestable and demountable roll cages, which can be stacked or collapsed to save space when not in active use. These space-saving designs are ideal for businesses with limited storage capacity, or those that manage a fluctuating stock volume. They’re also easier to transport on return journeys, improving overall logistics efficiency.

Myth 5: ‘They’re Only Useful for Transporting Goods’.

While transporting goods is a core function, roll cages serve multiple roles in modern warehouse operations. They’re often used as:

• Temporary storage in high-traffic areas
• Stock replenishment units on shop floors
• Order-picking trolleys in e-commerce fulfilment
• As secure containers for high-value or sensitive items

Some models can even be fitted with locks or covers for added security and discretion during transit or storage.

Warehouse Roll Cages: Versatile and Efficient.

Warehouse roll cages are one of the most versatile and efficient pieces of equipment available today. Whether you’re running a large distribution centre or a small retail backroom, they offer scalability, durability, and cost-effectiveness that few other handling solutions can match. At RECO Handling, we supply a wide range of roll cages built for commercial and industrial use, with optional accessories to suit every sector.

If you’re looking to upgrade your roll cage fleet, get in touch with our expert team today.

Unit 1a & 1b Hammond Avenue,
Whitehill Industrial Estate,
Stockport,
SK4 1PQ
0161 429 7536
sales@reco-group.com